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Essembi

Continuous Improvement Platform for Process Manufacturers·essembi.com

Essembi is a manufacturing intelligence platform built for the plant floor of process manufacturers. It captures real-time production data via smart devices and brings scattered plant data together into native dashboards covering OEE, downtime, quality, maintenance, safety, and team engagement. It gives production, quality, maintenance, safety, accounting, and leadership teams the tools to identify problems faster and drive continuous improvement. The platform is aimed at food & beverage, nutraceutical, pharmaceutical, CPG, chemicals, and discrete manufacturing operations.

What it's for

Track OEE across every production line in real timeIdentify and eliminate causes of unplanned downtimeSet shift targets and compare performance across lines and teamsTrack defects, scrap, and first pass yieldLaunch and close corrective actions (CAPA)Manage work orders from request to completionTrack MTTR, MTBF, and maintenance costs by assetBuild preventive maintenance schedulesReport incidents and near-missesRun digital safety auditsQuantify the financial cost of downtime and quality eventsTrack ROI of improvement projectsMonitor cross-team KPIs from an executive dashboardBenchmark performance across shifts, lines, and facilities

Features 20

Asset health tracking
Automated shift performance reports
CAPA management with root cause to verification workflow
Cost of downtime tracking
Cost of quality tracking (scrap, rework, warranty)
Defect tracking by type, line, and shift
Digital inspection logs
Digital safety audits with automatic scoring
Downtime Tracker for logging and categorizing downtime events
Executive dashboard with cross-team KPIs and site benchmarking
First Pass Yield monitoring
Incident reporting with photos and location
MTTR & MTBF metrics
Near-miss tracking
OEE Dashboard tracking availability, performance, and quality per line
Preventive maintenance scheduling
Production targets by line or shift
ROI tracking for improvement projects
Safety corrective actions tracking
Work order management from request to completion

At a glance

API

TypeWeb app

DeploymentCloud

PlatformsWeb

Forprocess manufacturers, production teams, quality teams, maintenance teams, safety teams, accounting teams, plant leadership/executives

CompanyEssembi, Inc.

Pricing

No prices are published; the site directs visitors to book a demo or contact sales for pricing.